Our Process

Our goal is to exceed your expectations the first time, every time. Our highly knowledgeable customer process engineering team has extensive experience in manufacturing precision parts, weldments, and assemblies.

Staircase constructed by Flight Fabrication
01

Imagine

Through a collaborative effort, our team will work together with you to extract all the desired functions, aesthetics, and scope of your product. Imagining how the end-product looks, feels, and functions within its surroundings allows us to streamline the design to deliver process.

design

With your vision as our guide, we begin to shape the dream into form. Through collaborative CAD modeling, we invite you into the design process—ensuring every detail reflects your intent and every decision is made together. Utilizing our expertise in industry leading technology and processing abilities, our design process expands the possibilities of the imagination.

02

Fabrication

Now the dream becomes tangible. Whether working with steel, timber, or both, our team brings your project to life using CNC cutting and precision processes. Our ability to accurately process parts allows for complex designs, joinery, and assemblies to flow seamlessly together.

03

Delivery

Delivery is where craftsmanship meets completion. With a deep understanding of the build schedule, we install seamlessly and on time—ensuring your finished piece fits effortlessly into the larger project and exceeds expectations.

04
Metal and timber entryway of Cessna, fabricated by Flight Fabrication

A thoughtful Approach

Our team excels in providing our customers with unparalleled industry expertise and support through the delivery of each product. We design and develop products with the end-product in mind. From finishes, hidden fasteners/connection points, we design the products form and aesthetics around the functionality of each piece.

Flight Fabrication team member working on a piece of metal

Technology that sets the standard

Flight Fabrication is powered by aerospace-grade technology in a studio setting—offering both extreme precision and custom artistry

Shop of Flight Fabrication, located in Colorado

A glimpse of what we do

CAD Design + Digital Prototyping

3D modeling for fit, tolerance, and design clarity

CNC Plasma Cutting

Intricate detail with speed, accuracy, and scalability

Brake Forming & Custom Bending

Complex folded shapes, radius bends, sharp edge detailing

Welding & Assembly

Clean, consistent, and structurally sound welding

Finishing

Patina, powder coat, sealing, brushed or polished textures

100% American Steel

We use only 100% American steel, and every element is fabricated in-house—no outsourcing, no shortcuts.

Metal welding by Flight Fabrication